IntelliWeb

‘Web is complex to manage because the margins are small and the investment are huge’

DEVELOPED FOR WEB PRINTER

SAVE TIME

 Reduce Makeready and Run time

HIT THE  COLOR TARGETS

Consistent color, first time, every time

SAVE MONEY

Reduce paper waste

FROM DESIGN TO PRESS ROOM: An open solution for higher reactivity and rentability all along the workflow

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STABILIZE & STANDARDIZE THE PROCESS at a corporate level, the same process on every press 

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USER FRIENDLY: Quick learning curve for press operators leads to faster and efficient production

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STABILIZE & STANDARDIZE THE PRODUCTION Everywhere whatever the model of press (old or new). Higher profitability and efficiency, reduce rejected jobs from client

3 to 4 months

 average return on investment

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Maximum 20 ink units

Included:

Included:

On-Press Station: All-In-One Computer:

Stunning from every angle: 21.5" narrow bezel all-in-one desktop with Full HD and advanced manageability and security features with Touch function. 5260 AIO 21.5" FHD 1920x1080, Camera, Integrated Graphics, Bronze PSU

Processor

Intel Core™ i5-8500 (6 Cores/9MB/6T/up to 4.1GHz/65W)

Hard Drive

M.2 128GB SATA Class 

20 Solid State Drive

Operating System

Up to Windows 10 Pro 

64bit English

Graphics Card

Up to Intel® Integrated 

Graphics

Memory

Up to 8GB 1X8GB DDR4 2666MHz  Non-ECC

 Software & License:

Included:

  • IntelliSet
  •  Make-Ready System
  • IntelliLoop

Color-Control

Rutherford IntelliSet  includes a separate computer (the PreOPS) for automatically processing CIP or TIFF files sent from Prepress. The files are then sent to job folders in the PreOPS, ready for download upon selection by the press operators.

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The system takes into account each individual key zone. If it is required create a uniform flatness on the sheet, all the fountain keys will not open in the same proportion. The IntelliSet software  applies learned,  individualized curves for each ink key to achieve this result. Repeated  learning takes into account the aging of the press as well as paper type, to  maintain pre-setting accuracy better than 90%.

Once the pre-setting step  is completed, the focus is now  on maintaining the right color throughout the run: it is the role of IntelliLoop in conjunction with X-Rite measuring devices to accomplish this.

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When the press operator measures a press sheet, data is sent to IntelliLoop, which proposes a correction that the operator has the choice to  accept or reject.

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The measurement data, fountain-key openings, and  and proposed corrections appear very clearly to the operators,  who know best  which decision to make. The touch interface is simple and well thought-out for the press operator.

TO COMPARE THE RUTHERFORD SYSTEMS

Features & Capabilities

IntelliPress2

Capability to manage white under-print on metallic foil Metpol and other substrate

Separate system server computer

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CIP files for all presses sent to a single hotfolder in the system server computer, typically located in prepress department

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Presetting system can use CIP3, CIP4, JDF, TIFF and VPS files

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Learning feature in presetting system keeps a separate history file for each paper type; maintains a unique presetting curve for every key on the press

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Preset accuracy reports viewed remotely with a web browser

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Rollback feature—Can roll back to the ink-key openings associated with any previous scan

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Density targets can be assigned to individual or groupings of keys on any color while a job is being run. Resets to defaults when new job is set up

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Density-range bar-graph screen—Shows range of densities across each fountain for each scan (Good for system performance review)

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Jobs can be recalled to review system performance

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New:Optional RG-MultiView display on large format monitor. All system apps shown simultaneously and in real time.

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New:Optional RG-Proof—for viewing HD proof at the system touchscreen for verification and content proofing

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New:Optional RG-Dashboard—Displays real-time trending of Density, Delta-E, X-Bar, and Range charts for multiple presses simultaneously on remote large screen; wireless connection

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New:Optional RG-Light Stack—Colors light up to show various statuses: when it's time to scan and pass-fail threshold alerts

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Reads all key openings and sweeps immediately after a scan—manual moves at press console do not affect system key-move accuracy

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Display actual key openings and sweeps in percentages

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Operator can preview what the new key openings will be after a scan; can accept or reject such moves

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Adjustable color correction strengths for makeready and production modes; selection is automatic

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Preview Presets—Transparent bar graph overlaid on plate image. Sweep values are also shown

  • Stacklight

Included:

IntelliPack

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Automatic or manual command

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Prepress drops files into separate hotfolders, located at each press

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Only the key openings from the most recent scan are shown

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Density target changes apply to all keys across the fountain selected

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Automatic or manual command

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Be sure that everything is under control

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Optimize the timing of your measurements for quality color management and stability of production.

High-visibility colored lights are activated to show quality status

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How it works?

 Green light

To indicate when a user-set percentage of all patches on a color bar are within tolerance.

  • Screen Mount

Included:

Orange light

 To alert the operator to do a scan after a user-set time interval between scans.

  • Installation Kit

Included:

Red light

To indicate when a user-set percentage of all patches are outside of tolerance or if no measure has been done for too long.

  • Press Interface

Included:

Add on

Ultra-Fast Automated Press-Side Color Control

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Shorter runs. Faster turn times. Accurate, consistent color. In order to remain competitive, printers and packaging converters must address these market trends. Reducing make-ready time and waste, and minimizing errors and rework, are critical to profitability. Managing color by eye and/or depending on ink density measurements will not deliver against these requirements. By introducing next-generation color measurement instruments into the press-side quality control process, printers and packaging converters can assure optimum color quality, fast make-ready and reduced waste.

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Benefits:

Reduced make-ready time and waste. IntelliTrax2 reports results on screen instantly so press operators can quickly make adjustments, even before color drift is visible to the human eye.

Full Range of Color Measurements. In less than 10 seconds, IntelliTrax2 measures process colors, spot colors, PANTONE® colors, paper color, tone value increase, gray balance and ink

density.

Non-Contact Instrument. No need to worry about smudging or scratching the image during the measurement process.

Support for industry standards. IntelliTrax2 software supports the majority of global graphic arts standards, including M1 to accommodate optical brighteners, M3 for measuring wet ink and full support for GRACoL, SWOP 2013, PSO, and FOGRA 51 and 52.

End-to-End Color Workflow. IntelliTrax2 can directly access the PantoneLIVE database for accurate spectral target values for corporate and other spot colors and can exchange job data with ColorCert: X-Rite Edition for statistical process control.

IntelliTrax2 links to other X-Rite IntelliTrax systems across the plant or across multiple sites, providing up-to-date centralized job information and color standards as well as exceptional inter-model agreement with the X-Rite eXact handheld spectrophotometer.

IntelliTrax2

by

eXact

auto-scan

by

One Instrument, Ultimate Flexibility.

Cut your make ready time by more than 30%.

 

With a push of a button, the eXact Auto-Scan minimizes human error when scanning to maximize speed, reduce rework, and deliver a finished product that meets your customers tight tolerances. 

 

Improve Color Quality

Enhances spot color handling with creation and management of standards and color libraries on your device

Reduces variance among your instruments and verifies and/or profiles your device anytime on site with the addition of NetProfiler software.

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Reduce Material Waste

Fast, press-side, fully-automated capabilities (readings under 15 seconds), results in a reduction in waste and increased profitability

Increases workflow productivity by running jobs to specific targets and standardizing your production process 

Provides immediate, comprehensive reporting of color data through Bluetooth technology, allowing you to make prompt adjustments to the press run.

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Expand Your Workflow

Integrates with closed loop solution such as Rutherford Graphic Products to deliver the best solution for ink key control adjustments.

Incorporates into your current workflow;

QUICK COMPARE

    

eXact Auto-Scan

    

IntelliTrax2

Aperture

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Battery 

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BestMatch Feature

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Closed Loop Support 

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Color Bar Alignment

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Color Differences

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Color Spaces 

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Configuration Options

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Connectivity 

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Density Range 

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Density Standards 

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Embedded NetProfiler Support

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Experience Level

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G7 Certification

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Humidity 

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Illuminants 

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Import/Export Format 

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Industry Standards 

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Instrument Display 

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Inter-Instrument Agreement 

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Light Source 

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Measurement Geometry 

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Measurement Spot 

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NetProfiler Support 

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Observers

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Operating Temperature Range

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Patch Size 

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Sample/Measurement 

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Scan Length

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Short Term Repeatability  Density 

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Single Pass Scan 

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Software Development Kit 

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Spectral Analyzer 

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Spectral Range 

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Spectral Reporting 

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Standards 

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Track Sizes 

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Voltage 

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Warranty 

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What’s Included

eXact Auto-Scan supports 1.5mm & 2mm

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Lithium Ion, 7.4VDC, 2200mAh    

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Yes 

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Yes

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Laser

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CIE E* (1976), ECMC, CIE E* (2000), and CIE E* (1994)

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CIE L*a*b*, CIE L*C*h°, CIE XYZ and Yxy

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NetProfiler

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USB 2.0, Bluetooth    

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0.00 D – 3.00 D        

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Status A, E, I, T and G    

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Press Operators, Print Quality Managers interested in controlling color throughout the workflow and reducing make-ready waste.    

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Yes with embedded G7, PSO, JapanColor job templates    

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30% to 85% RH (non-condensing)    

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A, C, D50, D55, D65, D75, F2, F7, F11, D12

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CxF3, SDF, SVF, TVF

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ISO 5-4:2009(E), ISO 13655:2009    

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Color touch-screen, 320 x 240 pixels    

0.3 dE*ab    

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Gas filled tungsten (illuminant type A) and UV LED    

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45°:0° ring illumination optics, ISO 5-4:2009        

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eXact Auto-Scan supports 1.5mm & 2mm    

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Yes    

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10°C to 35°C; 50°F to 95°F    

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3mm minimum with 1.5mm aperture    

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Max 5,000 samples on the eXact    

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29" (74 cm) or 40"(102 cm) maximum length depending on track size    

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+/- 0.01 D for CMYK (Status E or Status T measurements, maximum error compared to mean value of 10 measurements every 5 seconds at 2.0 D except for M3 Yellow at 1.7 D).

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Yes    

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Yes    

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DRS Spectral Engine    

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400 nm to 700 nm    

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400 nm to 700 nm with 10nm interval

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More than 20,000 standards (incl. data for all M modes); New Color Library Tool to Create and Store Standards.    

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29" (74cm) or 40"(102cm)    

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12 VDC @ 2.5 A    

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1 year    

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Track, power supply, interface cables, eXact Standard or Advanced with Scan and BlueTooth (if purchased), InkKeyControl software (if purchased) and documentation, guide, carrying case, device certificate

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Yes 

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Yes

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Yes

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CIE E* (1976), ECMC, CIE E* (2000), and CIE E* (1994)

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CIE L*a*b*, CIE L*C*h°    

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Head type, track length, aperture, Handheld, foot switch    

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Ethernet    

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0.0 D – 3.0 D        

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Status A, E,  I, T, Tx, Ex, Hi-Fi    

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Yes

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Yes

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30% to 85% RH (non-condensing)    

A, C, D50, D55, D65, D75, F2, F7, F11, D12    

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CxF3, jtl, cbl,     

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ISO 5-4:2009(E), ISO 13655:2009    

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0.3 dE*ab    

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Gas filled tungsten (illuminant type A) and UV LED    

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45°:0° ring illumination optics, ISO 5-4:2009        

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Yes    

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2° and 10°    

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10°C to 35°C; 50°F to 95°F    

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Small: 2 mm x 3 mm

Medium: 3 mm x 3 mm

Polarizer: 3 mm x 3 mm

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29" (74cm)

32" (81cm)

40"(102cm)

44” (112cm)

56" (142cm)

65" (165cm)

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On White: ± 0.01 D max.

Cyan, Magenta, and Black:

± 0.02 D @ 1.8 D

Yellow:

S/M: ± 0.02 D @ 2.0 D

Polarizer: ± 0.03 D @ 1.8 D

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M0/M1 or M0/M3 or M1/M3    

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Yes    

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DRS Spectral Engine    

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400 nm to 700 nm    

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400 nm to 700 nm with 10nm interval

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29" (74cm)

32" (81cm)

40"(102cm)

44” (112cm)

56" (142cm)

65" (165cm)

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100 - 240VAC, 50/60Hz    

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1 year    

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Vacuum pump, Cabling, Power supply, Ethernet cable, Software CD, Manuals, device certificate

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